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9400 HighLine

The 9400 HighLine servo inverter is suitable for precise, dynamic movements and delivers impressive results for demanding machine tasks and single-axis or multi-axis applications. The well-designed mounting concept enables easy installation and mounting of the devices.
The requirements of the Ecodesign Directive, Standard EN IEC 61800-9-2, are met.

Highlights

  • Resolver input and universal multi-encoder input
  • Supports synchronous and asynchronous motors
  • Flexibly adaptable functionality through function block interconnection
  • Versatile and freely configurable technology functions, e.g. for table positioning, positioning controls, electronic gearboxes and cams
  • Scalable safety functions
Documentation
Title Language Document type Version File
PLC Designer V3 Application Samples DE Commissioning 2.1
PLC Designer V3 Application Samples EN Commissioning 2.1
Error codes
Fault ID: 12816
Hex: 0x3210
Description: Fault - DC bus overvoltage
Keypad display: DC Bus OV
Cause Remedy Severity/response

DC-bus voltage has exceeded the error threshold for overvoltage due to a too high braking energy or a too high mains voltage. The error threshold (display in 0x2540:006 (P208.06) results from the setting of the rated mains voltage in 0x2540:001 (P208.01).

Reduce dynamic performance of the load profile.

Check mains voltage.

Check settings for brake energy
management.

0x2541:001 (P706.01) = [0]: Connect brake resistor to the power unit and activate the integrated brake chopper

Fault
Fault ID: 12672
Hex: 0x3180
Description: UPS operation active
Keypad display: UPS oper. active
Cause Remedy Severity/response

Operation on uninterrupted 1x230V current supply (UPS) has been activated: Only a reduced output current is provided.

Switch back to operation with regular mains voltage

Warning
Fault ID: 12576
Hex: 0x3120
Description: Mains phase fault 
Keypad display: Mains Phase fail
Cause Remedy Severity/response

Mains phase failure
  • Check wiring of the mains connection.
  • Check fuses.

Fault
Fault ID: 1030
Hex: 1030
Description: Undervoltage in the DC bus
Keypad display: LU
Cause Remedy Severity/response

DC bus voltage is lower than specified in C0173.
  • Check mains voltage
  • Check supply cable

cawc
Fault ID: 1020
Hex: 1020
Description: Overvoltage in DC bus
Keypad display: OU
Cause Remedy Severity/response

Braking energy is too high. (DC−bus voltage is higher than set in C0173.)
  • Use braking unit or regenerative module.
  • Check dimensioning of the brake resistance.
Fault ID: 0016
Hex: 0016
Description: I2xt overload
Keypad display: OC6
Cause Remedy Severity/response
  • Frequent and too long acceleration processes with motor overcurrent.
  • Permanent motor overload with Imotor >Irmotor

Check drive dimensioning.
Fault ID: x018
Hex: x018
Description: I2xt overload advance warning
Keypad display: OC8
Cause Remedy Severity/response
  • Frequent and too long acceleration processes with motor overcurrent.
  • Permanent motor overload with Imotor >Irmotor

Check drive dimensioning.
Fault ID: 0015
Hex: 0015
Description: I x t overload
Keypad display: OC5
Cause Remedy Severity/response
  • Frequent and too long acceleration with overcurrent
  • Continuous overload with Imotor > 1.05 x Irx

Check drive dimensioning.
Fault ID: 0012
Hex: 0012
Description: Motor cable earth fault
Keypad display: OC2
Cause Remedy Severity/response

One of the motor phases has
earth contact.
  • Search for cause of short circuit.
  • Check motor cable.
Fault ID: 0011
Hex: 0011
Description: Short circuit of motor cable
Keypad display: OC1
Cause Remedy Severity/response

Short circuit

Excessive capacitive charging
current in the motor cable.
  • Search for cause of short circuit.

  • Check motor cable.

    Use motor cable which is shorter
    or of lower capacitance.
Fault ID: 9090
Hex: 0x2382
Description: Fault - Device utilization (ixt) too high
Keypad display: Ixt error
Cause Remedy Severity/response

Device utilisation (ixt) too high by frequent and too long acceleration processes.

Check drive sizing. 

  • Reduce the maximum current of the inverter 0x6073 (P324.00). 
  • In case of high mass inertias, reduce maximum current of the inverter 0x6073 (P324.00) to 150 %.

Fault (configurable)

  • The event can only be reset after a blocking time.

Blocking time: 2 s

Setting parameters: 0x2D40:005 (P135.05)
Fault ID: 9040
Hex: 0x2350
Description: CiA: i²xt overload (thermal state)
Keypad display: i2t motor
Cause Remedy Severity/response

Motor thermally overloaded, e. g. by an impermissible continuous current or by frequent or too long acceleration processes.

Check drive sizing.

  • Check machine/driven mechanics for excessive load.
  • Check settings of the motor data.
  • Reduce values for slip compensation 0x2B09:001 (P315.01), 0x2B09:002 (P315.02) and oscillation damping 0x2B0A:001 (P318.01), 0x2B0A:002 (P318.02).

Fault (configurable)

  • The event can only be reset after a blocking time.

Blocking time: 2 s

Setting parameters: 0x2D4B:003 (P308.03)
Fault ID: 9024
Hex: 0x2340
Description: Short circuit at the motor end
Keypad display: Motor shorted
Cause Remedy Severity/response

Short circuit of motor cable

Check motor cable for short circuit.

Fault

  • The inverter is disabled immediately. The motor has no torque (is coasting).
  • The event can only be reset after a blocking time.

Blocking time: 2 s
Fault ID: 8992
Hex: 0x2320
Description: Short circuit or earth leakage at the motor end
Keypad display: Earth leak
Cause Remedy Severity/response
  • Short circuit/earth fault of motor cable
  • Capacitive charging current of the motor cable too high.
  • Check motor cable.
  • Check length of the motor cable.
  • Use shorter or lower-capacitance motor cable.

Fault

  • The inverter is disabled immediately. The motor has no torque (is coasting).
  • The event can only be reset after a blocking time.

Blocking time: 2 s
Fault ID: 8784
Hex: 0x2250
Description: CiA: Continuous over current (internal)
Keypad display: PU over current
Cause Remedy Severity/response
  • Continuous overcurrent on the inverter/ motor side.
  • Overcurrent at the brake chopper (brake transistor).
  • DC bus relay has not been closed due to a malfunction.
  • Check motor and wiring for short circuits.
  • Check brake resistor and wiring.
  • Check motor switching.
  • Check settings of the motor data.

Fault

  • The inverter is disabled immediately. The motor has no torque (is coasting).
  • The event can only be reset after a blocking time.

Blocking time: 2 s
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